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Strona 1 - DIN-rail Controller Module

Installation Manual for the DIN-rail Controller Module

Strona 2 - Rev. 4-8

- vi -Introductionproblems from occurring simultaneously in both redundant circuits. • Force-guided relays allows dry relay contacts to be monitored

Strona 3

7Specifi cationsDIN-rail Controller ModuleInput Power24vdc +/- 20% (7 watts max)Input Fuse1 amp fast blow (pico size)Relay OutputsK1, K2 Safety N.O.8A

Strona 4 - Limitation of Liability

3Standard FeaturesDIN-rail Controller ModuleStandard FeaturesAuxiliary Relay OutputDescription: Use this relay for horns, lights, and signals back to

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4Standard FeaturesDIN-rail Controller ModuleMicroGuard DIN-rail Serial PortDescription: Make your connection via the DB-9 pin connector at the Contro

Strona 6 - Table of Contents

5Standard FeaturesDIN-rail Controller ModuleTable 1: DIN-rail Serial Port Diagnostics DIAGNOSTICS DISPLAY DESCRIPTIONA RDY Ready (GREEN light)B

Strona 7

7Optional FeaturesDIN-rail Controller ModuleAnalog OutputDescription: Ouput can be set up for either 0 to 10V or –10V to 10V and proportional to the

Strona 8

8Optional FeaturesDIN-rail Controller ModuleTo Activate Feature: This feature must be ordered and requires exchanging the computer chips.WARNING: Th

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9Optional FeaturesDIN-rail Controller ModuleIMPORTANT: Place Floating Blank keyswitch into 0.5” position and remove any obstructions while aligning l

Strona 10 - Introduction

11Installation ProceduresDIN-rail Controller ModuleWARNING: The entire machine safety system must be tested at the start of every shift. Machine tes

Strona 11 - Specifi cations

12Installation ProceduresDIN-rail Controller ModuleWARNING: If you get a GREEN indication while the test piece is in the curtain’s fi eld of view, thi

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13Installation ProceduresDIN-rail Controller ModuleOperationsNOTE: Examine the MicroGuard on a daily basis to make sure that no one has moved the lig

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14Installation ProceduresDIN-rail Controller ModuleFigure 2: Minimum Object Sensitivity and D(pf)Minimum Object Sensitivity, SPenetration factor, Dpf

Strona 15 - Optional Features

15Installation ProceduresDIN-rail Controller ModuleTable 4: Mechanical Guards Distance of opening Maximum width from point of operation of ope

Strona 16

16Installation ProceduresDIN-rail Controller ModuleRS-232 Serial Port (optional) Terminal Connector1 +15VDC out2 Transmit3 Receive5 Ground6 +15VDC Out

Strona 17

17Installation ProceduresDIN-rail Controller ModuleFigure 3 is a diagram representing only one wiring method. • If hazardous machine requires two se

Strona 18 - Installation Procedures

18Installation ProceduresDIN-rail Controller ModuleFigure 3: DIN-rail Controller Module Wiring DiagramNote: If the Emergency Stop Input mushroom but

Strona 19

19Installation ProceduresDIN-rail Controller ModuleController Module SetupInternal jumpers inside the Controller Module allow for selection of pylon l

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20DimensionsDIN-rail Controller ModuleFigure 5a: Swivel Bracket DimensionsPylon Dimensions 17

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21DimensionsDIN-rail Controller ModulePylon Dimensions 18Figure 5b: Swivel Bracket Dimensions, pylon dimensions (by model), and additional cable info

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22DimensionsDIN-rail Controller Module19Figure 6: Fixed Bracket Dimensions, pylon dimensions (by model), and additional cable information

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DIN-rail Controller ModuleInstallation ManualPinnacle Systems, Inc.3715 Swenson AvenueSt. Charles, IL 60174P/N: 28-022r4-8Customer Service: 630-443

Strona 24

23DimensionsDIN-rail Controller ModuleController Module The Controller Module can be either DIN-rail mounted or screwed down. Be sure to allow space

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24DimensionsDIN-rail Controller ModuleRemote Status Display (RSD)™Figure 8: RSD Mounting DimensionsFigure 9: RSD with Floating Blank or Auto Blank M

Strona 26

26AccessoriesDIN-rail Controller ModuleTolerance: +/- 0.10 inches / .025cmCornering MirrorsThrough the use of cornering mirrors, multiple sides or wo

Strona 27 - Dimensions

27AccessoriesDIN-rail Controller ModuleFigure 12: Swing-Arm Mounting BracketsPedestal MountingThe heavy duty, all-welded steel pedestal fl oor mounts

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Appendix “A”Diagnostics & Troubleshooting Error Conditions When an ERROR message is displayed, the end of the message will display a set of number

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Appendix “A”Diagnostics & TroubleshootingThe Diagnostics Display has two modes of operation: Status and Fault. If a fault occurs, the display wi

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Appendix “A”Diagnostics & TroubleshootingExternal infrared source detected xxy The curtain (during a blocked condition) detected infrared light fr

Strona 31

Appendix “A”Diagnostics & TroubleshootingSBLKSLAVE microprocessor detected blockage when the MASTER did not. Some of the receiver signals are so w

Strona 32 - Accessories

B - Appendix “B”Regulations and GuidelinesOSHA Regulations1910.217 (C) (3) (iii)Safeguarding the Point of Operation(iii) A presence sensing point of o

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B - Appendix “B”Regulations and Guidelines“...control system shall be constructed so that a failure within the system does not prevent the normal stop

Strona 34 - Appendix “A”

Proper Usage and LimitationsThe information disclosed herein includes proprietary rights of the manufacturer. Neither this document nor the informati

Strona 35

B - Appendix “B”Regulations and Guidelines 2. The press user should become thoroughly acquainted with the safety devices commonly employed in power

Strona 36

C - 1Appendix “C”Replacement Parts21-019 Rubber Shock-Mount (Male-Female) 1” dia x 1” tall 5/16-18 threadPylonsFigure 11: Pylon Replacement Part Nu

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D - 1Appendix “D”USB Diagnostic CodesModel MG or DR USB Diagnostic Codes: Master Controls USB portNote: You must install the Silabs CP210x USB driver

Strona 38 - Appendix “B”

D - 2Appendix “D”USB Diagnostic CodesModel MG or DR USB Diagnostic Codes: Master Controls USB port Cont.Note: You must install the Silabs CP210x USB d

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Questions? Email the Sales Department at [email protected] or our Engineers at [email protected]

Strona 40

Questions? Email the Sales Department at [email protected] or our Engineers at [email protected]

Strona 41 - Appendix “C”

Questions? Email the Sales Department at [email protected] or our Engineers at [email protected]

Strona 42 - Appendix “D”

WARRANTYManufacturer warrants that this product will be free from defects in material and workmanship for a period of two years from the date of shipm

Strona 43 - Fault Codes: in HEX code

We have designed our equipment to the very highest performance and safety standards known to the current technological state of the art, as evidenced

Strona 44

We will not supply individual component parts of any circuit board but will supply the individual circuit board complete. Individual detectors or emi

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- i -Table of ContentsIntroductionTheory of Operation ...

Strona 46

- ii -DimensionsController Module ...

Strona 47 - LIMITATION OF LIABILITY

- iii -FiguresFigure 1: 4 Sided Guarding with Dual Stud Guard Brackets, TRM Mirrors and Model #8000 Pedestals ...9Figure 2: Minimum Object

Strona 48 - Sales and Marketing Offi ces

- v -IntroductionThe MicroGuard DIN-rail Controller Module is an infrared safety light curtain that is designed to the European IEC 61496 standard. IE

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